What are the required Safety Inspection’s Guide Line at Construction Site for Crane and mention the steps involved in checking.
Safety Inspection’s Guide Line at Construction Site for Crane
CERTIFICATES
Crane – MIGAS, Crane - 3rd Party, Boom Hoist Wire Rope, Main Block Wire Rope, Aux. Block Wire Rope,Operator’s license
CRANE LOGBOOK
Daily inspection Check, Weekly Wire Rope Check, Weekly Safety Device Test, Limit Switches/Load Indicator, Weekly Boom Visual, Maintenance Schedule, Replacement/Repair Record, Supervisor’s Signature
MANUALS/PROCEDURES
Operating Manual, Operating Procedure, Emergency Procedure
MARKINGS
SWL Marking, Colour Coding, Sign Board
ANNUAL MPI TEST
Main Block Hook, Aux. Block Hook, Boom Lacing, Overall Condition, Paint Condition, Mast Condition, Boom Backstop, Counterweight, Pendants/Links, Sheaves, Bearings/Bushings, Condition Boom Lacing (bent ones), Condition A-frame
POWER PLANT
Condition of Belts, Condition of Radiator, Piping/Hoses, Batteries condition & water level, Any leakage, Engine temperature, Engine oil pressure, Governor operation, Performance of engine, Condition of engine, ESD System, Oil Pressure Gauge, Water Temperature Gauge, Air Pressure Gauge
CONVERTER
Converter condition, Control linkages/pins, Piping/hoses condition, Clutches,
MAIN DRIVE
Gear/Pinion condition, Drum condition, Clutch lining, Control linkages/pins, Rotating joint, Leakage?, Shoe? Drum clearance (clutch), Travel brakes
INDEPENDENT SWING
Gear/Pinion condition, Drum condition, Clutch lining, Control Linkages/ping/pins, Rotating joint, Swing brake lining, Swing lock, functional, Clutch clearance
BOOM HOIST
Gear/Pinion condition, Auto brake, Aux. Brake, Rotating joint, linkages/pins/Pins, Clutch clearance, Boom hoist pawl, Wire rope condition, Leakages?
FRONT DRUM (HOIST)
Gear/Pinion condition, Drum condition, Brake lining, Brake clearance, Clutch lining, Clutch clearance, Rotating joint, linkages/pins/Pins, Wire rope condition,
REAR DRUM (HOIST)
Gear/Pinion condition, Drum condition, Brake lining, Brake clearance, Clutch lining, Clutch clearance, Rotating joint, linkages/pins/Pins, Wire rope condition,
CONTROLS AND VALVES
Condition/functional of valves, Drum rotation indicator, Hydraulic leakages?,Hydraulic hoses/piping condition, linkages/pins/Pins, Wiper/Horn, Brakes/Clutch pedal
ROTATING BED/CAR BODY
House roller, bushing & bearing, Hook roller, bushing & bearing, Condition of roller path, Travel brake, Pan cover, Linkages/Pins/Bolts/Pins/Bolt
HYDRAULIC SYSTEM
Condition hydraulic pumps, Condition swing motor, Condition main hoist motor, Condition aux. Hoist motor, Leaks on pump seals, Leaks on motor seals
CRAWLER
Drive chain condition/tension, Sprocket condition, Intermediate roller, Idler roller, Crawler frame, Track condition/tension, Track pin condition
ELECTRICAL SYSTEM
Wiring condition on engine/panel, All gauges on panel, functional, Alternator/Generator charging, Starter condition, Swing Light & Alarm, Crane Reversing Light & Alarm, Electrical switches/fuses,
CABIN
Safety glass/frame, Seat and cushion, Doors/window, Reversing Mirror, Main Hoist Drum Mirror, Fire Fighting Equipment, Condition window wipers,
LUBRICANT & COOLANT
Radiator coolant – inhibiter, Engine oil level/condition, Hydraulic oil level/condition, Chain case oil level/condition, Rotating bed sump oil level, Swing bevel gear case, Accumulator pressure, Greasing point-sheaves, rotating, Parts, roller & etc.,
SLI SYSTEM
Anti-two block, Load indicator/moment, Angle indicator, Length indicator, Load chart
MISCELLANEOUS
Main Hook block, Main Hook condition, Aux. Hook block, Aux. Hook condition, Safety Latch, Sheaves, Bearing/Bushing, Socket/wedges/clips, Gantry (A-frame), Boom Cylinder Bushing, Rope Guide Rollers, Boom Lattice/members (bracing)