Temperature Transmitter Calibration

Temperature calibration can be accomplished in a variety of ways and with various degrees of accuracy.

As with any calibration, a standard must be used. The standards used in temperature calibration can come in different forms but must be certified with an accuracy that is traceable to a national standard. In industrial applications temperature calibration usually involves thermistors, thermocouples or Platinum resistance thermometers (PRTs), also called resistance temperature devices (RTDs).

These are devices used to accuratly measure temperature. Readings from these devices can be compaired with less accurate field temperature sensors and used to evaluate the viability of those devices or to perform a temperature calibration

Practical Temperature Calibration

The temperature calibration usually consists of an ‘as found’ check to make sure the temperature probe is within the calibration tolerances. If a probe is found to be out of tolerance it is typically replaced with a new probe that is in tolerance.

Alternatively, offsets to correct the out of tolerance condition can be made directly to the electronic transmitter connected to the temperature sensor.

The cost of the temperature probe verses the cost of adjusting the transmitter should be considered in determining the most feasible method. In either case, the temperature calibration should be conducted over the specified range of the sensor or its range of application.

Not a Temperature Calibration:

Simply reading the temperature from a temperature sensor using a RTD or a thermocouple indicator and then checking the in line field indicator to see if the reading are the same is not a temperature calibration.

Simulating that temperature output to a read out device is a good check that the readout is showing the correct reading for a given output for an RTD or Thermocouple, but this also is not a Temperature calibration.

A temperature calibration can only be performed by comparing a known standard, in a stable temperature environment ,to with the probe being test.

Instruments used in Temperature Calibration

To perform a temperature calibration one needs a stable and adjustable source of temperature to generate temperatures over the range of the device being calibrated. There are several ways to do this. calibration baths and dry blocks can provide range of stable temperatures.

After a stable temperature is reached, one must have an accurate way to measure that temperature and compare that measurement to the device being tested. Precision thermometers can indicate the temperature from a standard probe then the output from the test probe (immersed in the same temperature bath or dry block) can be compared and recorded in the temperature calibration document.

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Troubleshooting

  1. Errors occur due to air leakage or blockage of the three-valve group of the temperature transmitter.
  2. The zero position of the temperature transmitter is too high (or low), causing the static and differential pressure values ​​to be too large (or small), making the calculated air volume larger (or smaller) than the actual air volume.
  3. The accuracy level and range of the temperature transmitter are incorrectly selected, or the selection is not performed in accordance with the requirements of GB/T18603-2001 “Technical Requirements for Natural Gas Metering System”, resulting in additional errors in measurement.
    Solutions to errors
  4. Periodically check the temperature transmitter for drainage and leakage.
  5. Regularly check the temperature transmitter to zero. If any abnormal or out-of-tolerance condition is found, it should be calibrated in time and the verification is due.
  6. Select and install in strict accordance with the measurement requirements.
  7. The temperature drops in winter, especially when the water content of the associated gas in the oil field increases, which is prone to freezing and blocking. It is necessary to increase the number of sewage discharges and install heat preservation equipment (such as an incubator and heating cable) for the temperature transmitter.
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